Tilt Wall Manufacturing Process

Process Item One

Production

Our concrete panel tilt wall systems are custom engineered to meet the exact design specifications of the most demanding builder, consumer, or building official. Trained professionals skilled in their craft fabricate the wall panels at our manufacturing yard in Orlando, Florida. The wall panels are poured using 6,000 psi high-density concrete mix, fiber mesh, and engineered steel reinforcing. Each wall panel is a minimum of 6” thick. During the manufacturing process, accurate, engineered openings are set in place to ensure easy, hassle-free installation of windows, sliding glass doors, overhead doors, and exterior doors.

Process Item Two

Transportation

After the wall panels have cured at the plant, they are carefully lifted out of their forms and placed onto specially designed carriers that transport them directly to the building site either by road or overseas by barge. Once at the job site, cranes are used to erect the panels in place.

Process Item Three

Installation

The wall panels are fastened to the slab by wedge anchor bolts and are securely bolted together using brackets cast into the wall structure, along with engineered weld plates. A waterproofing membrane is installed underneath each wall panel and a high quality polyurethane sealing agent is applied to prevent water seepage through the joints.

Extreme care is taken during all phases of panel movement from production and manufacturing through transportation and erection, to ensure the highest quality panel is delivered to the customer.

The end result is a superior building envelope that is stronger, more durable, faster to install, fire-resistant, termite resistant, energy-efficient, quieter, and able to withstand the winds of a Category 4 hurricane.

Benefits

Time Saving

Time Saving

Faster Installation - Shorter Construction Times

Read More
Wind Resistant

Wind Resistant

Hurricane-Resistant Product

Read More
Watertight

Watertight

Concrete Wall Panels Virtually Impervious to Water Penetration

Read More
Energy Efficient

Energy Efficient

Lower Heating and Cooling Costs

Read More